Thermoforming Sheets

The Thermoforming Sheets category on Dentalkart presents a specialized collection of high-performance plastic sheets designed for dental vacuum and pressure-forming applications. These sheets are essential in the fabrication of various patient-specific appliances, including bleaching trays, night guards, orthodontic retainers, splints, mouthguards, and surgical stents.

Engineered for Versatility and Precision

Each thermoforming sheet in this category is tailored to suit specific procedural needs, whether soft for flexible tray fabrication or hard for durable splints and protective appliances.

Available products include:

• Scheu Duran / Duran+ (Plus) Integrated Insulation Foil (125mm)
  Reflective foil insulation used in pressure molding to protect plaster models from heat and facilitate uniform sheet adaptation during splint fabrication.

• Shanghai Soft Sheets for Bleaching Trays
  High-quality soft sheets used for making night guards and teeth-whitening trays. Offer excellent adaptability and patient comfort.

• Shanghai Hard Sheets for Splinting Trays
  Durable, transparent hard sheets designed for fabricating bite splints, aligners, and occlusal guards with reliable structural integrity.

• Bio-Art Soft Sheets for Vacuum Forming Machine
  Thermoforming sheets designed for applications like bleaching trays and soft splints. Compatible with Bio-Art vacuum forming units.

• Bio-Art Hard Sheets for Vacuum Forming Machine
  Tough, splint-grade sheets crafted for creating hard guards, stabilizing splints, and surgical stents.

• U Ortho Vacuum Forming Splint Sheets – Hard
  PET-G based clear and rigid sheets ideal for crafting retainers and protective occlusal splints. Supplied in vacuum-sealed packaging.

• U Ortho Vacuum Forming Bleaching Sheets – Soft
  EVA soft sheets used for producing bleaching trays and flexible protective appliances, offering high patient comfort and flexibility.

Importance of Thermoforming Sheets in Dentistry

Thermoforming sheets allow dental professionals to fabricate custom-fitted intraoral devices that enhance therapeutic outcomes and patient compliance. Key benefits include:

• Precise adaptation to models for optimal fit

• Time-saving chairside fabrication with vacuum or pressure-formers

• Cost-effective production of durable, patient-specific appliances

• Material consistency for both soft and rigid applications

• Clear, aesthetic finishes for improved patient acceptance

Category Highlights

• Range of Hard & Soft Materials – Tailored for specific use cases including splints, trays, and retainers

• Universal Compatibility – Suitable for all major vacuum and pressure molding machines

• Biocompatible and Non-Toxic – Safe for intraoral use, even over extended periods

Trusted Brands

Dentalkart offers thermoforming sheets from reputed dental manufacturers including:

• Scheu – Global leader in pressure molding systems and orthodontic plastics

• Shanghai Dental – Known for durable, clinically versatile sheets

• Bio-Art – Trusted for precision sheet molding solutions compatible with their forming machines

• U Ortho – Offering cost-effective, high-quality materials for both splinting and bleaching applications

Handling & Storage Tips

• Store in a cool, dry area away from direct sunlight to avoid premature warping

• Avoid contamination — handle sheets with gloves before forming

• Use designated trimming tools to shape finished trays or splints

• Follow specific heating time/temperature guidelines provided by the manufacturer

• For best results, match sheet thickness and type to intended clinical application

Ideal For:

• Orthodontists – Retainers, aligners, and positioners

• General Dentists & Prosthodontists – Bleaching trays, night guards, and occlusal splints

• Dental Laboratories – Mass production of custom trays and mouthguards

• Institutions & Teaching Clinics – Demonstration and training on vacuum forming techniques

FAQs – Thermoforming Sheets

1. What’s the difference between hard and soft sheets?
Hard sheets are rigid and used for retainers, splints, or surgical guides. Soft sheets are flexible, used for bleaching trays or mouthguards.

2. Can I use these sheets with any vacuum forming machine?
Yes, most sheets are universal in size and thickness. However, Bio-Art sheets perform best with Bio-Art equipment due to optimized compatibility.

3. Are these materials safe for intraoral use?
Absolutely. All listed sheets are made from biocompatible materials suitable for long-term use inside the mouth.

4.Can I reuse formed trays or splints made with these sheets?
The end products are reusable by patients but are intended for single-patient use. Reheating or reshaping is not recommended once formed.